Catalysts
Catalysts play an essential role in biological systems and industrial processes. In living organisms, enzymes catalyze countless biological reactions that enable survival, reproduction, and growth. In industry, catalysts are used for a wide array of production processes, including the production of ammonia, sulfuric acid, polymers, and substitutes for petroleum products. According to some estimates, 80% of all manufactured products produced commercially require catalysts at some stage of production.
Although some catalytic materials consist of a single component, in most catalysts, three components are easily recognizable: active components, catalyst carrier or support, and promoters.
The carrier not only provides a large surface area but also affects the activity and selectivity of the active components of the catalyst and may even catalyze the reaction itself. The carrier must maintain its surface area to prevent particle agglomeration even at high temperatures. The carrier must be protected from thermal growth, which means a high melting point (at least higher than one of the active ingredients).
Activated alumina, is widely used in the catalyst industry due to its unique properties and versatility. Activated alumina is a commonly used catalyst support material due to its high surface area, porosity, and thermal stability. It provides a large surface area for the catalytic active component to be dispersed and supported, enhancing the catalyst’s performance. Activated alumina supports are used in a variety of catalytic processes, such as hydrocracking, reforming, and petrochemical production.
Activated alumina can be used as an adsorbent within catalysts to remove impurities or selectively adsorb certain molecules. This helps to improve the catalyst’s performance and prevent deactivation. In sulfur removal catalysts, activated alumina is used to adsorb sulfur compounds, protecting the active catalyst component. Activated alumina can be used as a precursor material for the synthesis of other catalytic materials, such as transition metal-doped alumina catalysts. The high surface area and porous structure of activated alumina provide a suitable platform for the deposition and incorporation of active catalytic components.
The surface properties of activated alumina, including its acidity and basicity, can be tailored to facilitate acid-base catalytic reactions. Acidic or basic sites on the alumina surface can be used to catalyze a variety of organic reactions, such as alkylation, isomerization, and esterification. Activated alumina’s high adsorption capacity and thermal stability make it suitable for catalyst regeneration processes. After a catalyst becomes deactivated, the adsorbed contaminants can be removed by thermal or chemical treatment, allowing the catalyst to be reused.
EAM offers different grades of activated alumina with precise specific surface area, pore size, and particle size which can be used in various catalytic processes.